3D Printing Business Start Up Cost: What You Need to Know in 2024

As a business consultant who assists entrepreneurs in planning and launching their startups every day, I‘m excited to see more small business owners pursuing 3D printing. The technology shows massive growth potential as both an industry itself and an enabling tool across sectors from manufacturing to healthcare.

However, it does require thorough planning and realistic budgeting to get a 3D printing startup off the ground successfully. Based on assisting over 100 entrepreneurial ventures, I‘ve put together this comprehensive guide on startup costs to consider.

Breaking Down Initial Investments

The core equipment for any 3D printing business includes:

3D Printers

Industrial-grade printers range dramatically in price based on:

Factor Entry-Level High-End
Print Quality 100 microns (medium) 10 microns (excellent)
Build Volume 5.1” x 5.1” x 5.1” 15” x 12” x 18”
Print Speed 30-60 mm/hour 200+ mm/hour
Price Range $2,500 – $10,000 $15,000 – $75,000+


Material Description Average Cost
PLA Filament Thermoplastic polyester, easiest 3D printing material $20-50 per kg spool
ABS Filament Most common engineering thermoplastic $25-60 per kg
Resin Liquid photopolymer for SLA printing, various finishes $50-150 per liter
Metals Various metal powders for sintering processes $50+ per kg

With a robust selection of machines and materials, budget $25,000-$85,000+ for startup equipment costs.


Combine printer host software for output with design programs:

  • Printer control programs ($0-$500 one-time)
  • 3D modeling and CAD software ($300-$2,500 per seat annually)


Whether buying, leasing, or renting, allocate enough space for equipment, storage, finishing, and workflow.

  • Small startup: 2,000+ sq ft commercial space
  • Larger startup: 5,000+ sq ft light industrial

Factor $$$ per month or $$$$ lump sum for any build-outs required as well.


An online presence and brand identity are necessities:

  • Logo design/branding: $500+
  • Website development: $3,000+
  • Initial ad campaigns: $2,000/month+

In total, most 3D printing startups require $30,000 to $100,000+ to launch when including all key startup costs. Help securing small business loans and financing is recommended for the initial investment phase.

Understanding Operational Costs

While launching the business is capital-intensive, the ongoing costs of running a 3D printing startup must also be budgeted for through exacting forecasts around:


Staffing requires are based on production goals and capacity:

  • Small operation (1-2 printers): 1 FT production operator + 1 PT finishing specialist + 1 FT production manager/engineer
  • Mid-sized operation (3-5 printers): 2-3 FT machine operators, 1-2 PT finishers, 1 FT production engineering lead

Supply Costs

Calculate monthly material needs based on printer usage and order in bulk for cost savings. Maintenance parts and replacements average 5-10% of a machine‘s value per year.


Industrial 3D printers have significant electricity demands – budget for spikes in power bills. Internet connectivity and speed are also imperative for continuous unattended operation.

Maintenance & Repairs

Most printers require annual calibration and tune-ups (~5% of printer cost). Budget extra for breakdowns or part replacements outside of warranties.

Marketing & Promotion

Continually allocate 5-10% of revenue for maintaining brand visibility through your website, digital advertising, trade shows, and referral networks.

Carefully forecasting recurring overhead ensures your 3D printing startup remains solvent, cashflow positive, and poised for growth post-launch. Don‘t hesitate to enlist an accountant or finanical advisor to assist with long term budgeting.

Maximizing Revenue Opportunities

3D printing offers almost limitless applications and markets to pursue. Based on client successes, I recommend focusing first on a core set of offerings:

Print Services

  • Rapid prototypes
  • Small custom component batches
  • Architectural and medical models
  • Short-run manufacturing
  • Consumer products and accessories

Managed Services

  • 3D printer rentals
  • 3D scanning/design contracting
  • On-demand application engineering

Retail Sales

  • Customized figurines
  • Jewelry pieces
  • Novelty home goods
  • Event party favors

The global 3D printing market is projected to surge from $15 billion to over $60 billion by 2030. Position your startup to capitalize on this immense growth potential through specialization, exceptional quality, and strategic partnerships.

With careful planning around startup and operating costs paired with a targeted market approach, a 3D printing business can thrive for years to come. Let me know if you need any assistance bringing your own idea to life!

Jason Li
Small Business Entrepreneurship Consultant
(123) 456-7890 | [email protected]