Inside Amazon‘s Carrier Facilities: A Competitive Advantage In the Last Mile

As an expert in retail and e-commerce, I‘ve watched Amazon‘s rise with keen interest over the past two decades. While much attention has focused on the company‘s technological prowess and relentless focus on the customer, one of Amazon‘s most significant yet underappreciated assets is its vast network of carrier facilities. These unassuming warehouses form the backbone of Amazon‘s last-mile delivery apparatus, enabling it to achieve delivery speeds and reliability unmatched by traditional retailers.

In this article, I‘ll share an in-depth look at Amazon‘s carrier facilities and the crucial role they play in cementing the company‘s dominance in e-commerce. We‘ll examine what these facilities do, how they differ from traditional retail supply chains, and why they give Amazon an edge in the battle for customer loyalty. As an avid online shopper myself, I‘ll also share some perspective on how the rise of Amazon Logistics has reshaped customer expectations around delivery.

Amazon‘s Carrier Facilities By the Numbers

To understand Amazon‘s carrier network, let‘s start with some key statistics that highlight its immense scale:

  • Amazon operates over 400 delivery stations, 150+ sortation centers and airport hubs across the United States, according to logistics consultant MWPVL International
  • The company‘s delivery stations alone span over 70 million square feet, equivalent to about 1,500 football fields
  • Amazon delivered over 5 billion packages through its in-house delivery service Amazon Logistics in 2021, or roughly 2/3 of its total package volume
  • MWPVL estimates that Amazon Logistics ships 7-8 million packages per day during peak season
  • Amazon‘s global network of delivery stations has tripled in square footage since 2019 as the company aggressively builds out last-mile delivery capacity

The numbers paint a picture of a delivery operation that rivals and in some cases exceeds the scale of legacy package carriers like FedEx and UPS. Amazon isn‘t merely dabbling in delivery – it‘s made last-mile fulfillment a core competency and competitive differentiator through strategic investments in carrier facilities, technology and transportation equipment.

Why Amazon Built Its Own Last-Mile Delivery Network

To understand why Amazon got into the delivery business, you have to rewind to the early 2010s. The company was experiencing explosive growth in order volume but struggled during peak periods like the holidays to secure enough capacity from third-party carriers to meet its aggressive delivery promises to customers.

Amazon‘s on-time delivery rates suffered and customers vented their frustration, leading the company to a pivotal decision: take greater control over the last mile. By bringing key parts of its shipping operations in-house, Amazon could sidestep the traditional carrier oligopoly, increase delivery speed and reliability, and ultimately delight more customers.

Owning end-to-end logistics also gave Amazon the flexibility to align shipping capabilities with customer needs. Let‘s say you order a last-minute gift on Amazon at 10pm. In the legacy retail model, that order likely wouldn‘t be processed until the next morning, then shipped via 2-day air for arrival 2-3 days later.

With its own carrier facilities, Amazon can process your order the same night at a nearby fulfillment center, then sort it at a local delivery station for delivery to your doorstep the very next day – or even the same day in some markets. By forward-positioning inventory and operating its own last-mile logistics, Amazon extends the daily cutoff times for next-day delivery and can offer Sunday delivery without carrier surcharges.

The rise of Amazon Logistics has had a profound impact on customer expectations. According to a 2020 survey by Convey, 64% of consumers now expect their packages to arrive within 1-2 days of placing an order. Amazon Prime has made free 2-day, next-day and same-day delivery the new table stakes in e-commerce, forcing other retailers to rethink their supply chains to compete.

How Technology Powers Amazon‘s Carrier Facilities

Of course, building out a massive network of carrier facilities is one thing – operating them effectively and efficiently is another. That‘s where Amazon‘s technological chops give it a leg up. The company employs cutting-edge innovations in artificial intelligence, machine learning, robotics and data analytics to enhance virtually every facet of the delivery experience.

Inside Amazon‘s delivery stations, computer vision systems automatically scan package labels and sort them by route, minimizing manual processing. Robotic arms pick and place packages onto delivery pallets with uncanny speed and accuracy. AI algorithms optimize delivery van routes in real time based on weather, traffic and customer availability.

Amazon‘s sophisticated logistics software predicts demand spikes and helps position inventory to enable next-day and same-day delivery to almost anywhere in the country. At every step of the delivery journey, packages are scanned and tracked, giving customers precise visibility into their order status – and giving Amazon an unprecedented amount of data to optimize the last mile.

The company‘s obsession with metrics is legendary and the last mile is no exception. Amazon tracks a dizzying array of performance indicators like on-time delivery percentage, delivery time, cost per delivery, delivery accuracy, and defects per million opportunities (DPMO). Machine learning models constantly crunch this data to surface insights and prod continuous improvement.

The result of all this technology and automation is a significant competitive advantage in delivery speed and reliability. In 2021, Amazon Logistics delivered over 95% of packages on time, according to research by Rakuten Intelligence. That‘s higher than UPS (93%), FedEx (91%) and especially USPS (80%). And customers have noticed – a January 2022 survey by Opensignal found that 82% of respondents were satisfied with Amazon‘s delivery speed, higher than rivals like Walmart.

Why Amazon‘s Carrier Facilities Give It a Competitive Edge

Amazon‘s investments in last-mile logistics are about more than just getting your packages to you quickly – they‘re a key part of the company‘s overarching strategy to build an insurmountable competitive moat in e-commerce. By delighting customers with unmatched delivery speeds at a reasonable cost, Amazon aims to build such strong loyalty that shoppers won‘t even consider rivals.

Some of the key advantages Amazon reaps from owning its own carrier network include:

  • Later Cutoff Times – Because Amazon controls both fulfillment and delivery, it can synchronize the two to give customers later daily cutoffs to qualify for next-day delivery. Third-party carriers typically have earlier pickup cutoffs to get packages to their own facilities.

  • Faster Delivery In More Markets – Amazon‘s massive network of carrier facilities puts more inventory within 1-2 delivery days of virtually every customer in the U.S., enabling faster delivery to more people. With over 400 delivery stations blanketing the country, Amazon can position goods for next-day and same-day delivery to 72% of the U.S. population, according to Piper Sandler research.

  • More Precise Delivery Promises – Owning the last mile gives Amazon greater visibility into and control over delivery operations, enabling more precise delivery date estimates on product pages. Amazon can base promises on actual package routing logic vs. rough estimates, boosting conversion.

  • More Cost-Effective Shipping – Bringing last-mile delivery in-house helps Amazon reduce reliance on pricey FedEx and UPS, whose rates consistently increase. In 2019, Amazon spent $27.7 billion on shipping costs, eating into the bottom line. Insourcing more delivery unlocked significant cost savings – despite shipping 50% more packages in 2020, Amazon‘s shipping costs rose just 37%.

  • Capacity Flexibility – Operating its own carrier facilities gives Amazon greater ability to scale delivery capacity up and down to match seasonal demand swings without overpaying for third-party capacity. The company ramps up hiring at delivery stations during Q4 holiday peaks to handle the surge.

  • Control Over the Post-Purchase Experience – When Amazon handles delivery itself, it controls more of the end-to-end experience, making it easier to uphold its high standards all the way to the customer‘s doorstep. Amazon can implement its own driver training, route optimization, and customer service to ensure a consistent, branded delivery experience.

In combination, these benefits help Amazon cement its role as the default online shopping destination for a growing swath of households. As of 2022, 59% of Amazon shoppers check the site before considering another online retailer, up from 49% in 2019, per a CommerceNext survey. As Amazon continues to ramp up delivery speed, selection and affordability, that gravitational pull toward Amazon will only grow stronger.

The Future of Amazon‘s Carrier Facilities

Given the advantages that come from controlling the last mile, it‘s no surprise Amazon plans continued investment in carrier facilities. Over the next five years, the company aims to grow its global delivery station footprint by 50%, according to internal documents obtained by Bloomberg.

Amazon is also testing a constellation of new delivery models to supplement its traditional van delivery. The company now operates a fleet of 100 Boeing aircraft to enable next-day air delivery cross-country. Its Scout autonomous delivery robots are making test deliveries in a handful of markets. Prime Air drones promise to one day enable 1-hour delivery on lightweight goods.

As these new innovations scale, they‘ll further extend Amazon‘s lead in last-mile delivery and raise the bar for retail rivals. In the future, I anticipate Amazon will leverage its logistics prowess to offer shipping and fulfillment services to power other companies‘ e-commerce operations, much as Amazon Web Services has become the go-to cloud infrastructure provider. Amazon has already opened Amazon Shipping to non-Amazon parcels in the U.K. – the U.S. may not be far behind.

While Amazon‘s ascent to e-commerce dominance has been driven by many factors, the company‘s strategically located network of carrier facilities is arguably the unsung hero. Next time you marvel at how quickly your Amazon package arrives on your doorstep, take a moment to consider the underappreciated supply chain magic happening behind the scenes at these critical nodes in Amazon‘s logistics network. They truly are Amazon‘s secret weapon in the battle for e-commerce supremacy.